Piyush Steel is the first and last stop for all industries that need Monel K500 Flanges. Since 1983, we have been supplying to the market, domestic as well as international, with our high quality flanges. Our products are widely accepted by our customers thus we are known as the biggest exporters of monel flanges in the market. ISO has certified our company as we comply with the quality guidelines set by them. Thus our products are also best in terms of quality and always available in stock. We are leading in the industry as well for serving products that are as per customer’s expectations.
Table Of Content
How we manufacture Monel K500 Flanges ?
Rolling, cutting, casting and forging are the manufacturing process where the forging and casting give flanges accurate size and shape. Forging allow the material to be shaped in different shapes. Moreover, they don’t get rust easily due to low carbon content in flanges. It also offers uniform internal organization, smooth streamline and better mechanical properties. It also offers them high shearing withstands ability. However, casting flanges give advantages like no cracks and blowholes.
In cutting process a round plate is cut with a desired thickness, inside and outside diameter. The middle plate allows limiting the maximum diameter of flanges. Then the plates are rolled into round shape. The next step is welding and flattening. The final process includes spiral finishing and bolt hole.
All the manufacturing steps are carried under the supervision of experts at Piyush Steel. Supervision is required along with the use of latest machinery to get the desired thickness and diameters.
Properties of Monel K500 Flanges-
These flanges are known for offering incredible properties which comes from the use of premium quality material and modern tools. Thus, various industries like chemical process industry use them. In such industry flanges work in the environment use caustic soda, organic acids, dry chlorine and other toxic chemicals. These chemicals can corrode the pipes as well as flanges. However, Monel K500 Flanges has high corrosion resistant property that makes it suitable in even such corrosive environment.
Moreover, they are resistant towards oxidizing salt, nitrates, nitric acid solutions and other oxidize agents. They are also resistant in environments offering crevice corrosion, pitting, stress corrosion cracking and inter-granular corrosion.
It shows resistance towards boiling 40-60% concentrated sulfuric acid at 176 Degree F. At 150 degree F it shows resistance in all concentrations. Our highly useful and advantageous Monel K500 Flanges are prepared for domestic and international clients.
Quality policy of Piyush Steel:-
We aim at customer satisfaction and strive to server all our products as error-free. The services and manufacturing process ensures that we meet the customer’s expectation on time. We continuously work on improving our high quality services to stay ahead in the competition. We include effective training sessions for employees to get 100% contribution from them. Our quality policy includes:
Tests and packaging:-
To ensure the quality services testing of products are utmost important. Thus, we perform following test:
Many more tests are performed on Monel K500 Flanges. Packaging is an essential part especially when it comes to international shipments. The whole consignment goes through different channels and then reaches to the clients. Thus, wooden boxes, shrink-wrapped and wooden pallets are used to pack flanges.
Dimension Standard : ANSI B 16.5, BS 1560. BS 10, IS 6392, B-2.1 NPT, API, DIN, JIS. MSS SP 44
Standard : ASTM / ASME SB 564 / 160 / 472
Size : ½” NB to 12” NB
Class / Pressure : 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS , ASA 150#, ASA 300# DIN ND 6,10,16,25,40 Etc
|Monel K500||0.25 max||1.5 max||0.5 max||0.010 max||27.00 – 33.00||0.5 – 2||63.00 min|
|Element||Density||Melting Point||Tensile Strength||Yield Strength (0.2%Offset)||Elongation|
|Monel K500||8.44 g/cm3||1350 °C (2460 °F)||Psi – 160000 , MPa – 1100||Psi – 115000 , MPa – 790||20 %|
The full identification of the flanges should be continuously marked down its whole length, including :
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